The Physical Supply Chain Behind 800G and 1.6T AI Networking

September 16, 2026

Altsets

Research by Altsets Research

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The move from 800G to 1.6T AI networking shifts more economic importance into optical DSPs, lasers, photonic components, connectors, packaging, and the companies that assemble high-speed transceivers.

Data used:Altsets Supply Chain Intelligence: 90k+ entities, 400k+ relationships, 20+ years of history.

Key findings

  • Broadcom began sampling a 3 nm 1.6T optical DSP while Marvell expanded its own 1.6T DSP portfolio.
  • Coherent demonstrated 1.6T platforms using silicon photonics, InP continuous-wave lasers, 200G InP EMLs, and 200G GaAs VCSELs.
  • TE Connectivity demonstrated 1.6T optics and connector systems as electrical signaling moves toward 112G and 224G classes.
  • The 1.6T transition increases manufacturing difficulty across signal integrity, optics, thermal design, packaging, and module assembly.
  • Public exposure extends below switch silicon into DSPs, lasers, photodiodes, connectors, substrates, and transceiver manufacturing.

The move from 800G to 1.6T AI networking is not simply a switch-silicon upgrade. Each faster port requires a physical chain of DSPs, lasers, photodiodes, optical engines, connectors, packaging, and precision assembly, creating investment exposure well below Nvidia and Broadcom.

That chain became clearer in 2026. Broadcom began sampling its 3 nm Taurus optical DSP for 1.6T modules, while Marvell expanded its own 1.6T optical DSP portfolio. At the same time, Coherent demonstrated 1.6T transceivers using several different laser and photonic technologies, and TE Connectivity showed connector and optical-interface systems designed around 1.6T and future co-packaged architectures.[1][2][3][4]

The important shift is that higher network bandwidth increases the difficulty of almost every component between the switch ASIC and the fiber. Investors following AI networking therefore need to look beyond who sells the switch.

A 1.6T port is not one chip. It is a coordinated physical system whose DSPs, lasers, photodiodes, connectors, substrates, packaging, and module assembly all become harder as lane speeds rise.

800G
Current high-speed AI networking class
Physical links already depend on a chain of optical and electrical components
1.6T
Next networking step discussed here
Broadcom, Marvell, Coherent, and TE Connectivity all disclosed 1.6T products or systems
3 nm
Broadcom Taurus process
Optical DSP sampling for 1.6T modules
200 Gbps
Marvell Ara lane rate
Electrical and optical lanes in the 1.6T DSP family
224G
Electrical signaling class
Connector and cable performance becomes more demanding at this speed

A 1.6T port is a chain of specialized components

An 800G or 1.6T link begins electrically. A switch ASIC sends extremely high-speed signals through its package substrate and system board toward a pluggable module such as OSFP. Those signals must survive connectors, traces, cages, and thermal constraints before reaching the electronics inside the transceiver.

Inside the module, an optical DSP performs signal processing and lane conversion. Broadcom's Taurus, for example, combines a 1.6T PAM4 DSP with an integrated laser driver and is designed to work with 400G electro-absorption modulated lasers and photodiodes.[1] Marvell is attacking the same layer with its Ara family, including 1.6T DSPs built around 200 Gbps electrical and optical lanes.[2]

The DSP is only one part of the bill of materials. The signal must then be converted into light. Depending on reach and architecture, that can require continuous-wave lasers, electro-absorption modulated lasers, VCSELs, silicon photonics, modulators, photodiodes, transimpedance amplifiers, fiber arrays, and associated packaging.

Coherent's 2026 demonstrations illustrate how broad this layer has become. Its 1.6T platforms included silicon photonics PICs, high-power indium phosphide continuous-wave lasers, 200G indium phosphide EMLs, and 200G gallium arsenide VCSELs. The company paired those optical technologies with DSPs from three different suppliers.[3]

Exhibit 2

Coherent showed several different optical technologies inside the 1.6T transition

The move to higher bandwidth expands the component stack rather than collapsing it into one technology

Component or technologyRole in the optical chainArticle significance
Silicon photonics PICsIntegrated photonic functionsShows that photonic integration is part of the module architecture
High-power InP continuous-wave lasersOptical light sourceProvides laser power for advanced optical systems
200G InP EMLsHigh-speed modulated optical sourceSupports higher optical lane rates
200G GaAs VCSELsShort-reach optical sourceProvides another laser architecture for high-speed links
DSPs from three suppliersSignal processing and lane conversionShows that the module can combine photonics with multiple DSP platforms

The technologies are those described in Coherent's 2026 demonstrations. They are examples of the optical layer, not a complete list of every component used in every 1.6T module.

Source: Coherent

That is the central supply-chain point: there is no single "1.6T chip." A 1.6T port is a system assembled from semiconductor, photonic, mechanical, thermal, and optical components that must all operate at increasingly difficult signal speeds.

The less obvious public exposures sit below the switch

Coherent is one of the clearest public examples. It participates not only in finished optical modules but also in the underlying lasers, photodiodes, silicon photonics, and compound-semiconductor components. Faster networking therefore expands the value of the optical component stack even if the switch ASIC remains the most visible piece of silicon.

The same logic applies to connector suppliers. TE Connectivity is already demonstrating 1.6T linear-receive optics alongside ultra-high-density connectors, fiber-array units, external-laser connectivity, blind-mate optical interfaces, and optical backplanes.[4] At 112G and 224G signaling speeds, the connector and cable stop being passive commodities in the investment sense. Signal integrity, insertion loss, thermal performance, and manufacturing tolerances become part of whether the system works.

Exhibit 3

The public-company exposure extends well below switch silicon

Selected companies and categories named in the article

LayerSelected companiesRole described in the article
Optical DSPBroadcom, MarvellHigh-speed signal processing and lane conversion
Lasers and photonic componentsCoherentInP lasers, GaAs VCSELs, silicon photonics, photodiodes, and finished modules
Connectors and optical interfacesTE ConnectivityHigh-density connectors, fiber arrays, optical interfaces, and backplane connectivity
Substrates and module boardsIbiden, Shinko Electric, Unimicron, Kinsus, Nan Ya PCBBroader high-performance substrate and board ecosystem
Optical module assemblyEoptolink and other module manufacturersIntegration of DSP, optics, mechanics, thermal design, and fiber interfaces

These companies occupy different parts of the networking stack. Category exposure does not establish a verified supplier link to every 1.6T module.

Source: Altsets research using company disclosures

Package substrates and module boards form another largely hidden layer. Advanced DSPs and switch ASICs still need high-density semiconductor packaging, while optical modules require increasingly complex electrical and photonic integration. Public companies such as Ibiden, Shinko Electric, Unimicron, Kinsus, and Nan Ya PCB participate in the broader high-performance substrate ecosystem, although public disclosures generally do not identify which substrate vendor sits inside a specific 1.6T transceiver. They are therefore category exposures, not verified supplier links to the modules discussed here.

The optical-module manufacturers themselves are also important. Broadcom's Taurus announcement specifically included Eoptolink, whose management described working with Taurus-based high-speed transceivers.[1] That places a Chinese optical-module supplier directly in the technology transition being driven by American switch and DSP companies.

This is where economic dependence can become very different from technical importance. A hyperscaler or switch vendor may source optics from several module suppliers, while a smaller optical manufacturer can have a large portion of its production tied to a limited number of high-volume AI programs. The component may represent only a small share of the customer's total infrastructure spending, yet the customer or program can matter enormously to the supplier.

That asymmetry is often more relevant to investors than the headline relationship itself.

1.6T shifts the bottleneck toward manufacturing

The transition from 800G to 1.6T effectively doubles the amount of information moving through a port, but it does not double the tolerance for loss, heat, errors, or manufacturing variation. Higher lane rates make optical alignment, laser performance, connector quality, thermal design, and packaging yield more demanding.

Exhibit 4

Higher bandwidth pushes the bottleneck toward manufacturing precision

The port gets faster while tolerance for error remains tight

Higher-speed challengeWhat becomes harderSupplier category exposed
Higher electrical lane ratesSignal integrity through traces, cages, and connectorsConnector and cable suppliers
Higher optical lane ratesLaser modulation and photodiode performanceCompound-semiconductor and photonic component suppliers
Greater module power densityThermal design and heat removalModule designers and thermal packaging suppliers
Tighter optical alignmentAssembly precision and repeatabilityOptical module and packaging manufacturers
More difficult integrationYield across DSP, optics, mechanics, and fiber interfacesTransceiver assemblers and component suppliers

The table describes the manufacturing mechanisms in the article. It does not assign failure probabilities or estimate supplier-specific yields.

Source: Altsets research

This means the second-order beneficiaries of AI networking do not have to design GPUs or Ethernet switches. They can manufacture a laser that survives higher modulation speeds, a photodiode that receives the signal, a connector that preserves signal integrity, a substrate that supports the DSP, or a module that integrates those components at acceptable yield.

It also creates a different risk profile. If 1.6T deployment grows faster than expected, demand can propagate simultaneously into DSPs, compound-semiconductor lasers, silicon photonics, optical packaging, connectors, and module assembly. If qualification schedules slip or yields disappoint, the same chain can delay deployment even when switch silicon is available.

Conclusion

The physical supply chain behind 800G and 1.6T AI networking is broader than the companies selling AI switches. Broadcom and Nvidia sit near the visible top of the stack, but the bandwidth increase pushes technical and economic importance into optical DSPs, lasers, photodiodes, silicon photonics, connectors, substrates, and transceiver manufacturing.

For investors, the more interesting question is therefore not only who sells the next AI switch. It is which smaller suppliers become harder to replace as every optical port becomes faster, hotter, denser, and more difficult to manufacture.

Sources

  1. "Broadcom Delivers Industry's First 400G/lane Optical DSP for Next-Generation AI Networks," Broadcom Inc., March 11, 2026. Broadcom Investor Relations.

  2. "Marvell Ushers In the 1.6T Era with Expanded Optical DSP Platform Portfolio, Redefining AI Data Center End-to-End Connectivity," Marvell Technology, March 12, 2026. Marvell Newsroom.

  3. "Coherent Demonstrates Technologies for Next-Generation Pluggable Transceiver at OFC 2026," Coherent Corp., March 17, 2026. Coherent Newsroom.

  4. "Advancing End-to-End Optical Infrastructure for Next-Generation AI Data Centers at OFC 2026," TE Connectivity, March 13, 2026. TE Connectivity News Center.

How to Cite This

According to Altsets Supply Chain Intelligence (altsets.com), the move from 800G to 1.6T AI networking shifts manufacturing importance into a broader physical stack of optical DSPs, lasers, photodiodes, connectors, substrates, packaging, and transceiver assembly.

For research inquiries or data access: press@altsets.com

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